ISO Vibration Analysis CAT II is a five-day course, the training is intended for people who have mastered the basics but who need to be able to take good data (and decide how the data collector should be set up).
What you'll learn
- Increase your knowledge on maintenance practices, condition monitoring, and the common condition monitoring technologies
- Increase your knowledge about data collection, testing techniques, sensor types, and so on
- Learn a great deal about signal processing and the settings of your vibration analyzer
- Increase your knowledge of spectrum analysis, time waveform analysis, and phase analysis
- Understand why phase analysis and time waveform analysis are both critical tools for the vibration analyst
- Learn about common failure modes and how to detect them, including unbalance, misalignment, looseness, resonance, pump/fan/compressor vane, and flow issues, cavitation, turbulence, gearbox failures, rolling element bearing failure, and more
- Learn about high-frequency bearing and gear fault detection techniques: demodulation, enveloping, SPM HD, shock pulse, PeakVue, Spike Energy, and others
- Be able to use spectra, phase readings, time waveforms, bump and impact tests, to test for looseness, resonance, and other conditions
- Learn about precision shaft alignment and soft foot correction
- Learn about single and two-plane balancing
- Learn the basics of setting alarm limits: band alarms, and mask/envelope alarms
Features
- Condition Monitoring Techniques & Reliability.
- Vibration Data Collection & Analysis
- Detailed Fault Analysis, Equipment Testing and Diagnostics.
- Running a successful condition monitoring program
- Generate Vibration Analysis Report.
Target Audience
- This course is designed for mechanical maintenance supervisors, technicians and engineers.
- As well as all Condition Monitoring, Inspection, Reliability and Machinery Diagnostics specialists.
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Transducer selection
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Transducer mounting and natural frequency
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Measurement point selection
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Following routes, and test planning
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Common measurement errors
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Filters: Low pass, band pass, high pass, band stop
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Sampling, aliasing, dynamic range
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Resolution, Fmax, data collection time
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Averaging: linear, overlap, peak hold, time synchronous
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Windowing and leakage
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Impact testing and bump tests
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Phase analysis
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General maintenance repair activities
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Review of the balancing process
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Review of shaft alignment procedures
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Setting baselines
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Setting alarms: band, envelope/mask, statistical
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Setting goals and expectations (avoiding common problems)
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Report generation
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Reporting success stories
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Acceptance testing
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Review of ISO standards
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