Machinery Lubrication Level II is a Four-day course, You will learn what to look for when sampling and performing your own on-site oil tests detecting harmful particle and thermal stressors that degrade lubricants before they do serious damage.
If you find yourself wanting to bring the valuable benefits of on-site fluid testing to your workplace, Oil Analysis II will equip you with everything you need.
What you'll learn
- Maintenance professionals in Oil Analysis II (OA II) will gain everything they need to properly sample, monitor health and detect additive, thermal and particle factors that degrade lubricants via on-site tests and lab analysis.
- They will read and interpret oil analysis reports and participate problem-solving exercises.
Features
- All lubrication fundamentals and its applications.
- Oil Sampling & Analysis Best Practice
- Oil Analysis Categories
- Machinery Lubrication analysis tests and recommended actions
- Report interpretation of Oil Analysis
Target Audience
- This course is designed for All Maintenance Professionals, Reliability Engineers, Lubrication Engineers Craftsmen and Millwrights, Equipment Operators, Maintenance Managers, Lubrication Technicians manufacturing and Industrial Engineers, Maintenance Supervisors, Predictive Maintenance Technicians Lubricant Industry Professionals, Laboratory Analysts, Operations Managers.
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Oil Sampling – The Very Best Practices
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-> Successful oil analysis program
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-> Sample bottles
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-> Best sampling locations
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-> Sampling valves and hardware recommendations
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-> Optimizing sampling intervals
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-> Primary and secondary sampling points
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-> Sample circulating systems
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-> Safe, effective high-pressure sampling from hydraulic systems
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-> Best practices for sampling
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Oil Analysis CAT 1: Fluid Properties Analysis
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-> Causes of oil degradation
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-> Recognizing and controlling oil oxidation
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-> Monitoring lubricant degradation using acid number
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-> Monitoring lubricant health using FTIR
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-> Determining oil life using RPVOT
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-> Recognizing and controlling thermal failure
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-> Recognizing additive depletion or degradation
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-> Using (blotter spot test) detecting additive and base oil degradation
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Oil Analysis CAT 2: Contamination Control and Proactive Maintenance
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-> Common contaminants
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-> Oil cleanliness and oil life extension
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-> ISO Solid Contamination Code
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-> Oil filter and breather
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-> Portable filtration carts
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-> Setting targets for oil cleanliness
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-> Detecting and controlling moisture contamination
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-> Selecting moisture removal/filtration methods
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-> Heat effects on lubricants
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-> Controlling air entrainment and foam
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-> Dealing with soot
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-> Fuel contamination
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Oil Analysis CAT 3: Fault Detection and Wear particle Analysis
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-> Measuring wear metals using RDE and ICP spectrometers
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-> Measuring larger particles with Rotrode Filter spectroscopy
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-> Using ferrous density determining the severity of a wear problem
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-> Using analytical ferrography for advanced fault detection
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-> Using ferrography for root cause analysis
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-> Four primary sources of friction in lubricated machinery
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-> Wear mechanisms that reduce machine life
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-> Wear modes in plain, rolling element, and thrust bearings
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-> Gear wear
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-> Wear in hydraulic systems
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Instrument Free On-site Tests
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